DIY Push Stick Table Saw Safety: Craft with Confidence

DIY Push Stick Table Saw Safety

To make a DIY push stick for a table saw, follow these simple steps to ensure safety and precision in your woodworking projects. Using a push stick is crucial when operating woodworking machinery like table saws, band saws, and jointer/planers.

These sticks protect your hands while providing control as you push the stock through the cutting blade. The best wood for push sticks is softwood, such as radiata pine, which gives easily when in contact with the saw blade. With the right design and material, you can create a push stick that glides smoothly, prevents slippage, and keeps your hands safely away from the blade, ensuring a seamless woodworking experience.

The Importance Of Push Sticks

Enhance safety and precision with a DIY push stick for your table saw. Protect hands while maintaining control over the stock as it moves through the cutting blade. Crafted push sticks from softwood like radiata pine provide flexibility and durability for woodworking projects.

Safety First: Protecting Your Hands

When it comes to woodworking machinery, safety should always be the top priority. That’s why the use of push sticks is crucial when operating a table saw. Push sticks are simple but effective tools that help protect your hands from coming into contact with the cutting blade. By using a push stick, you can maintain a safe distance from the blade while still having control over the wood you are cutting. This ensures that your hands remain safe from potential accidents or injuries.

Enhanced Control Over Woodworking Machinery

In addition to hand protection, push sticks also provide enhanced control over woodworking machinery. When operating a table saw, for example, using a push stick allows you to guide the wood through the cutting head with precision and stability. The design of a push stick enables you to apply even pressure on the wood, preventing it from slipping or getting caught in the blade. This level of control ensures clean and accurate cuts, giving you the confidence to tackle various woodworking projects.

When it comes to selecting the best wood for push sticks, softwood such as radiata pine is often preferred. This type of wood gives easily and can withstand the occasional contact with the saw blade, minimizing the risk of damage. Whether you choose to make your own push stick or purchase one, ensuring it is made from a suitable wood material is essential for its effectiveness.

Remember, push sticks are not only necessary for table saws but also for other woodworking machinery such as band saws, radial arm saws, jointer/planers, and shapers. It’s important to use push sticks whenever operating these machines to maintain a safe working environment and prevent accidents.

In conclusion, push sticks play a critical role in woodworking safety. They protect your hands from potential injuries while allowing you to have precise control over the wood you are cutting. By using push sticks, you can enhance your safety measures and ensure accurate cuts in your woodworking projects. So, always prioritize safety and make push sticks an essential part of your woodworking toolkit.

DIY Push Stick Table Saw Safety

Selecting The Right Material

When it comes to selecting the right material for a DIY push stick table saw, it is important to choose a softwood such as radiata pine. This material allows the push stick to give easily and prevent catching on the saw blade, ensuring safe and effective use.

Selecting the right material for your DIY push stick table saw is crucial to ensure safety and efficiency while working on your projects. In this section, we’ll discuss the pros and cons of different materials, including softwood, hardwood, MDF, and plywood.

Softwood Vs. Hardwood: A Comparison

When it comes to choosing between softwood and hardwood for your push stick, there are a few factors to consider. Softwoods like pine and spruce are more affordable and easier to work with, making them a great choice for beginners. They’re also less dense, which means they’re less likely to damage your saw blade if they accidentally come into contact with it. However, softwoods are not as durable as hardwoods and may not hold up as well over time.

Hardwoods like oak and maple are more expensive but are also more durable and long-lasting. They’re harder and denser, which means they’ll provide more stability and control when pushing your stock through the blade. They also have a more attractive appearance, which may be important if you’re looking to create a visually appealing push stick. However, hardwoods can be more challenging to work with, especially if you don’t have the right tools.

Pros And Cons Of MDF And Plywood

MDF (medium-density fiberboard) and plywood are two popular materials for DIY push sticks. MDF is a composite wood product made from wood fibers and resin, while plywood is made from thin layers of wood veneer glued together. Both materials have their pros and cons.

MDF is a smooth and consistent material that’s easy to work with and won’t warp or split like natural wood. It’s also affordable and readily available at most hardware stores. However, MDF is not as durable as natural wood and may not hold up as well over time. It’s also heavier than natural wood, which may make it more difficult to handle and maneuver.

Plywood is a more durable and stable material than MDF, making it a great choice for a push stick that will see a lot of use. It’s also lighter than MDF, which makes it easier to handle and maneuver. However, plywood can be more expensive than MDF, and it may not be as readily available at your local hardware store.

In conclusion, choosing the right material for your DIY push stick table saw will depend on your budget, skill level, and personal preferences. Softwood and MDF are great choices for beginners or those on a budget, while hardwood and plywood are better options for those looking for a more durable and long-lasting push stick. Ultimately, the most important thing is to select a material that will provide you with the safety and control you need while working on your projects.

Designing Your Push Stick

Designing an effective push stick for your table saw is crucial for both safety and performance. The design of your push stick plays a significant role in ensuring the ergonomics, efficiency, and overall effectiveness of your woodworking projects. Let’s explore the key considerations and innovative designs to enhance the performance of your push stick.

Ergonomics And Efficiency

When designing your push stick, consider the ergonomics to ensure a comfortable grip and efficient handling. Ergonomic handle designs reduce hand fatigue and provide better control over the workpiece, promoting safe and accurate cutting. Efficiency is vital for seamless workflow, so prioritize a design that allows quick and easy retrieval and maneuvering of the push stick during operations.

Innovative Designs For Better Performance

Explore innovative designs that offer improved performance. Incorporating features such as adjustable handles, angled push surfaces, and anti-slip materials can elevate the functionality of your push stick. Consider utilizing durable materials like hardwood or high-quality plastics, and incorporate protective elements such as blade guards or bumpers to enhance safety and longevity.

DIY Push Stick Creation

Create a DIY push stick for table saws using scrap wood. Protect your hands while maintaining good control of the stock as you push it through the cutting blade. Follow easy tutorials from woodworking experts on YouTube, such as Ron Hazelton and John Heisz, to learn how to make your own safe and effective push stick.

If you’re a woodworker, you know that using a table saw can be dangerous without the proper safety equipment. One of the most important tools in your arsenal is the push stick, which helps keep your hands away from the blade while guiding the wood through the saw. While you can buy push sticks at any hardware store, making your own DIY push stick is easy and cost-effective. In this guide, we’ll take you through the step-by-step process of crafting your own push stick.

Step-by-step Guide To Crafting Your Own

Tools and Materials Needed:

Before you get started, gather the following tools and materials:

  • Table saw
  • Band saw
  • Jointer
  • Block plane
  • Chisel
  • Drill press
  • Wood glue
  • Clamps
  • Scrap wood (ideally hardwood)


  1. Start by measuring and cutting a piece of scrap wood to the desired length and width for your push stick. A good size is around 12 inches long by 3 inches wide.
  2. Using a jointer, create a heel on one end of the push stick. This will help keep the stick in place on the wood as you push it through the saw.
  3. Next, use a band saw to create a notch on the opposite end of the push stick. This will allow you to place the stick over the wood and guide it through the saw.
  4. Using a block plane and chisel, smooth out any rough edges or corners on the push stick.
  5. Drill a hole in the center of the push stick, about an inch from the heel. This will allow you to hang the push stick on a hook when not in use.
  6. Apply wood glue to the heel of the push stick and clamp it in place until the glue dries.
  7. Your push stick is now ready to use!

Crafting your own DIY push stick is a simple and cost-effective way to ensure your safety while using a table saw. By following these step-by-step instructions and using the right tools and materials, you’ll have a reliable push stick in no time. Remember to always use your push stick when operating your saw and keep your hands away from the blade to prevent accidents.

Customizing For Precision

Customizing for precision is crucial when crafting a DIY push stick for your table saw. By tailoring the design to fit your specific needs, you can ensure optimal safety and control while operating the saw. Crafting your own push stick allows for personalization and attention to detail, enhancing the overall woodworking experience.

Adding A Heel For Stability

One way to customize your DIY push stick for better precision is by adding a heel for stability. A heel is a small extension at the bottom of the push stick that rests against the surface of the material you’re cutting. This heel provides additional support and stability, ensuring that your push stick stays in place and keeps the material from shifting during the cut.

Creating A Notch For Better Grip

Another customization option for enhancing precision is creating a notch for better grip on your DIY push stick. By adding a notch near the top of the push stick, you can securely hold onto it with your fingers while exerting pressure on the material. This improved grip allows for more control and accuracy when guiding the material through the table saw.

When adding a heel or creating a notch, it’s important to ensure that the modifications are done properly to maintain the effectiveness and safety of the push stick. Here are some tips:

Tips For Customizing For Precision:

  1. Use a sturdy and durable material for your push stick, such as hardwood or plywood, to withstand the force and pressure.
  2. Measure and mark the desired locations for the heel and notch, ensuring they are positioned ergonomically for your hand placement.
  3. Use a band saw or a jointer to carefully shape the heel, ensuring it provides a solid and stable contact point with the material.
  4. Create the notch using a band saw or a table saw, making sure it is wide enough to comfortably fit your fingers while maintaining a secure grip.
  5. Sand down any rough edges or splinters to ensure a smooth and comfortable grip.
  6. Test the customized push stick on a scrap piece of material before using it on your actual project to ensure it performs effectively and safely.

Customizing your DIY push stick for precision can greatly improve your woodworking experience. By adding a heel for stability and creating a notch for better grip, you’ll have better control and accuracy when guiding the material through the table saw. Remember to always prioritize safety and follow proper woodworking practices when using any tools or accessories.

Finishing Touches

After constructing your DIY push stick table saw, it’s time to add the finishing touches to ensure optimal performance and safety.

Sanding Techniques For A Smooth Finish

Smooth out any rough edges on the push stick by utilizing proper sanding techniques:

  • Start with a coarse grit sandpaper to remove any splinters.
  • Gradually transition to finer grits for a smoother finish.
  • Ensure all surfaces are evenly sanded for a professional look.

Applying Sandpaper For Extra Traction

To enhance grip and traction, consider applying sandpaper to specific areas of the push stick:

  1. Cut sandpaper strips to size for the handle and contact points.
  2. Secure the sandpaper using adhesive for a firm grip.
  3. Regularly check and replace worn-out sandpaper for continued traction.

Usage And Maintenance

Usage and Maintenance of DIY Push Stick Table Saw

Correct Positioning And Technique

Position the push stick at a comfortable angle for pushing wood through the saw blade.

Hold the stock firmly with one hand while using the push stick with the other.

Caring For Your Push Stick

Store your push stick in a dry place to prevent warping or damage.

Regularly inspect the push stick for any cracks or splinters that may affect its functionality.

Templates And Plans

When embarking on a DIY push stick table saw project, having access to templates and plans can make the process smoother and more efficient. Here, we will explore the importance of downloading and using templates, as well as customizing plans to suit your specific needs.

Downloading And Using Templates

  • Templates serve as a blueprint for your DIY push stick table saw project.
  • They provide precise measurements and guidelines for construction.
  • Downloading templates online can save time and ensure accuracy.
  • Use templates to trace and cut out the necessary pieces for your push stick.

Customizing Plans To Suit Your Needs

  1. Adjust plans based on your skill level and woodworking experience.
  2. Modify dimensions to fit the specific requirements of your table saw.
  3. Personalize the design to enhance comfort and usability during use.
  4. Consider adding safety features or ergonomic elements to the plans.

By utilizing templates and customizing plans, you can create a DIY push stick table saw that meets your individual preferences and requirements, ensuring a successful and safe woodworking experience.

DIY Push Stick Table Saw Safety

Frequently Asked Questions

Can You Use A Push Stick On A Table Saw?

Yes, push sticks can and should be used when operating a table saw. Push sticks protect the hand while allowing good hand control of the stock as it is pushed through the cutting head or blade. Push sticks or push blocks should be used when operating standard woodworking machinery, including table saws, band saws, radial arm saws, jointer/planers, and shapers.

Softwood such as radiata pine is a good choice for making push sticks.

What Is The Best Wood For Push Sticks?

The best wood for push sticks is softwood, such as radiata pine. Softwood is preferred because when cutting thin slivers of timber, the push stick may catch the edge of the saw blade. Softwood will give easily, preventing damage to the blade.

Using push sticks is essential for safety when operating woodworking machinery like table saws, band saws, and more.

At What Width Is It Necessary To Use A Push Stick On A Table Saw?

It is necessary to use a push stick on a table saw when working with a width that is too narrow to safely guide the material through the blade. Push sticks provide hand protection and better control of the stock as it is pushed through the cutting head or blade.

How To Make A Wood Pusher?

To make a wood pusher, cut a sturdy piece of wood to your desired length and width. Then, shape the handle and sand the edges smooth. Finally, use it to safely guide the wood through a saw or other woodworking machinery.


Crafting your own DIY push stick for a table saw is a valuable safety measure. By using simple materials and basic woodworking skills, you can enhance your workshop safety. This essential tool ensures a secure grip and keeps your hands at a safe distance from the cutting blade.

Md. Meraj

This is Meraj. I’m the main publisher of this blog. Home Improvement Way is a blog where I share Home Improvement Way tips and tricks, reviews, and guides. Stay tuned to get more helpful articles!

Recent Posts